Capabilities

IPS Capabilities

IPS provides repair services, field services and distribution for over 4,000 customers working in continuous process, asset intensive industries — power generation (wind, hydro, nuclear and fossil), oil and gas, paper, metals, steel and mining.

We handle 100% of your electric motor management needs, from small through large to extra-large (up to 15 kV).

IPS Motor repair capabilities

Power Generation

  • Fossil — Pump, Compressor, Fan, Coal Handling
  • Hydro — On-site generator rewind and maintenance
  • Nuclear — Per 10CFR50 Appendix B and ANSI N45.2
  • Wind — Up to 3+MW generator repair & uptower service

Petrochemical

  • API, XP and IEEE841 motors
  • Air separation application
  • Pump and compressor motor repair

Paper/Lumber/Wood Products

  • Refiner, pump and blower motor repair
  • Mill drive motor repair
  • Sawmill and Chipper motor repair

Metals/Steel

  • AC & DC main drive motor repair
  • Mill Duty motor repair
  • Annealing and Table motor repair
  • Large armatures up to 145 tons

Mining

  • MSHA Certification motor repair
  • Wheel Drive & Traction equipment
  • Dodge CST and Gearbox repair

Aggregate & Cement

  • Dodge TXT Advanced Exchange & Remanufacture Program
  • Motor Repair — Crusher, Conveyor, Ball Mill and Kiln Drive
  • Crusher Repair — All Types

Motor & Generator Repair

  • In-shop capabilities
    • AC up to 15,000 VAC or 80,000 HP
    • DC up to 1,000 VDC or 10,000 HP
  • On-site capabilities
    • AC up to 15,000 VAC or 80,000+ HP
    • DC up to 1,000 VDC or 10,000+ HP
  • 14 Ft. VPI—100% epoxy resin
  • 145-ton lifting capacity
  • Dynamic balance stand up to 100,000 lbs.
  • UL® and CSA® certification
  • AC & DC motor redesign
  • All custom, specialty and definite purpose motors
  • Motor & generator rewind technologies

Rewind Technologies

  • MegaSeal™ premium VPI rewind to 15 kV with 5-year warranty
  • PowerSeal™ premium VPI rewind to7.2 kV with 5-year warranty
  • PowerLok™ standard VPI rewind to 4.1 kV with 1-year warranty
  • IntegraCoill™ B-stage stator coils to 15 kV
  • HydroCoil™ B-stage stator coils for Hydro-generators

Motor & Generator Testing

  • Full load testing thru 4,500 HP
  • No-load testing up to 37,500 HP
  • Run testing to 15,000 VAC / 1,000 VDC
  • PdMA Motor Circuit Evaluation (MCE)
  • Doble® and Partial Discharge
  • IEEE 1776-2008 Water Immersion
  • IEEE 1043 Voltage Endurance
  • EL CID Tester
  • Computer Core Loss Test (500 kVA up to 30,000 HP)
  • Vibration and Modal Analysis
  • Thermography
  • Resistivity, Hi-Pot (AC & DC) Megger®, Surge test

Authorized Warranty Repair

  • ABB | ATB | Breuer | Baldor| Dodge | ELIN | KATO | Reliance | Siemens | SKF | Toshiba | WEG

Servo Motor & Industrial Electronics Repair

  • Servo & spindle motors
  • Variable frequency drives (VFD’s)
  • Circuit boards — all manufacturers
  • AC & DC drives, operator interfaces, servo controls
  • PLCs, I/O modules, power supplies, instruments
  • Displays, touch screens, human machine interfaces (HMI’s)

Mechanical Repair

  • Gear reducers
  • Dodge TXT and CST repair
  • Compressors
  • Crushers
  • Pumps—centrifugal/submersible/vacuum
  • Gear motor, clutches, brakes
  • Fans, blowers, heat exchangers
  • Ship shafts and rudders

Machining Capability

  • Lathe: up to 76” x 564” and 126” x 384”
  • Vertical boring mill: up to 84” Table
  • Horizontal boring mill: up to 72” x 100”
  • Planer mill: 6’ wide x 6’ high x 26’ bed
  • CNC precision machined parts
  • Horizontal press up to 600 tons
  • Vertical press up to 400 tons
  • Cylindrical grinding
  • Vertical slotter, Keyseating
  • Diamond burnishing
  • Flame spray metallizing
  • Sub-Arc/MIG/TIG welding
  • Bearing rebabbitting

Predictive Maintenance

  • Vibration and modal analysis
  • Motor Circuit Evaluation (MCE)
  • Doble® testing
  • Partial discharge testing
  • Operational Deflection Mode Shape (ODMS)
  • Finite Element Analysis (FEA) software
  • Synchronous rotor diagnostics
  • Current analysis trending
  • Thermography
  • Ultrasonic testing
  • Oil analysis
  • Motor efficiency testing

Preventive Maintenance

  • Precision laser alignment
  • Cryogenic “dry ice” cleaning
  • On-site balancing
  • Commutator and slip ring service
  • Filter replacements
  • Lubrication programs
  • Equipment inspections

Motor Storage Programs

  • 300,000+ sq. ft. of warehouses
  • Temperature controlled
  • Humidity controlled
  • Monthly shaft rotation
  • Windings meggered quarterly
  • 24/7 on-call service
  • Full documentation

On-site Commissioning and Repair

  • Equipment installation/removal
  • Emergency and outage support
  • Mechanical machining and repair
  • AC & DC motor and generator repair
  • Stator and armature rewinding

Performance Improvement Services

  • Disaster, contingency and recovery programs
  • Maintenance assessments and programs
  • Reliability engineering
  • Training programs

AC & DC Motors — NEMA, Above NEMA and Spare Parts


AC & DC — Coils and Armatures

We offer in-house coil and armature manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process or yours):

  • AC stator coils (up to 15 kV) — IntegraSeal™ B-stage hard coils, VPI and sealed coil systems
  • AC rotating fields — edge and wire wound
  • DC armature coils — VPI, dip and bake and sealed coil systems
  • DC field coils — Shunts, Series, Compound, Rotor Bars, I-Poles
  • Specialty coils (brake, transformer, etc.)

CNC Precision Machined Parts

We offer in-house CNC parts manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process). We can handle simple to complicated parts, short or long production runs and short lead times.

  • Shafts up to 16” diameter and 60” long
  • Milling up to 20” x 40” plate – Flats and Hex parts
  • Hole drilling and tapping
  • 3D CADCAM
  • Keyway machining
  • Digital Bore gauges

Unit Exchange & Remanufacture Programs

The quick turn times you need to replace your repairable failed Dodge TXT units, plus one advantage no other service provider can match — IPS-trained technicians remanufacture your torque arm reducer, using Dodge drawings, specifications, procedures and genuine Dodge parts.

  • Wind Generators — multiple brands and sizes
  • Dodge TXT Reducers — Sizes 3 thru 15
  • Underground Mining Motors
  • Mill Duty and Base Fan Motors

To learn more about our services or to see how IPS can help you, contact your local service representative or email us.