IPS Capabilities
Integrated Power Services, or IPS, is the nation’s leading independent provider of repair and maintenance services for electric motors, generators and mechanical power transmission components. We provide electrical apparatus service and repair coast to coast, integrating repair services, field services and product sales to over 4,000 customers working in continuous process, asset-intensive industries.
Power Generation
- Fossil — Pump, Compressor, Fan, Coal Handling
- Hydro — On-site generator rewind and maintenance
- Nuclear — Per 10CFR50 Appendix B and ANSI N45.2
- Wind — Up to 3+MW generator repair & uptower service
Petrochemical
- API, XP and IEEE841 motors
- Air separation application
- Pump and compressor motor repair
Paper/Lumber/Wood Products
- Refiner, pump and blower motor repair
- Mill drive motor repair
- Sawmill and Chipper motor repair
Mining
- MSHA Certification motor repair
- Wheel Drive & Traction equipment
- Dodge CST and Gearbox repair
- Conveyor pulley repair and re-lagging
Metals/Steel
- AC & DC main drive motor repair
- Mill Duty motor repair
- Annealing and Table motor repair
Aggregate & Cement
- Dodge TXT Advanced Exchange & Remanufacture Program
- Motor Repair — Crusher, Conveyor, Ball Mill and Kiln Drive
- Crusher Repair — All Types
Motor & Generator Repair
- AC up to 15,000 VAC or 80,000+ HP
- DC up to 1,000 VDC or 10,000+ HP
- 14 Ft. VPI — 100% epoxy resin
- 145-ton lifting capacity
- Dynamic balance stand up to 100,000 lbs.
- UL® and CSA® certification
- AC & DC motor redesign
- All custom, specialty and definite purpose motors
Motor & Generator Rewind Technologies
- MegaSeal™ VPI (up to 15 kV) with 5-year warranty
- EnduraSeal® VPI (up to 6.9 kV) with 5-year warranty
- Standard VPI rewind with 1-year warranty
- IntegraSeal™ B-stage Stator Coils up to 15 kV
Motor & Generator Testing
- Full load testing thru 4,500 HP
- No-load testing up to 37,500 HP
- Run testing to 15,000 VAC / 1,000 VDC
- Computer Core Loss Test (500 kVA up to 30,000 HP)
- IEEE 429 Water Immersion
- IEEE 1043 Voltage Endurance
- Motor Circuit Evaluation (MCE)
- Doble®
- Partial Discharge
- Corona Probe
- EL CID Tester
- Vibration and Modal Analysis
- Thermography
- Polarization Index Test
- Resistivity, Hi-Pot (AC & DC) Megger®, Surge test
Authorized Warranty Repair
- ABB / ATB Morley / Baldor / Dodge / Elin / Kato
Reliance / Sicmemotori / Siemens / WEG
Electronic Board Repair
- Circuit boards — all manufacturers
- AC & DC Drives, operator interfaces, servo controls
- PLCs, I/O modules, power supplies, instruments
Mechanical Repair
- Gear reducers
- Dodge TXT and CST repair
- Compressors
- Crushers
- Pumps — centrifugal/submersible/vacuum
- Gear motor, clutches, brakes
- Fans, blowers, heat exchangers
- Ship shafts and rudders
Machining Capability
- Lathe: up to 76” x 564” and 126” x 384”
- Vertical boring mill: up to 84” Table
- Horizontal boring mill: up to 72” x 100”
- Planer mill: 6’ wide x 6’ high x 26’ bed
- CNC precision machined parts
- Horizontal press up to 600 tons
- Vertical press up to 400 tons
- Cylindrical grinding
- Vertical slotter, Keyseating
- Diamond burnishing
- Flame spray metallizing
- Sub-Arc/MIG/TIG welding
- Bearing rebabbitting
Predictive Maintenance
- Vibration and modal analysis
- Motor Circuit Evaluation (MCE)
- Doble® testing
- Partial discharge testing
- Operational Deflection Mode Shape (ODMS)
- Finite Element Analysis (FEA) software
- Synchronous rotor diagnostics
- Current analysis trending
- Thermography
- Ultrasonic testing
- Oil analysis
- Motor efficiency testing
Preventive Maintenance
- Precision laser alignment
- Cryogenic "dry ice" cleaning
- On-site balancing
- Commutator and slip ring service
- Filter replacements
- Lubrication programs
- Equipment inspections
On-site Commissioning and Repair
- Equipment installation/removal
- Emergency and outage support
- Mechanical machining and repair
- AC & DC motor and generator repair
- Stator and armature rewinding
Performance Improvement Services
- Disaster assessment/recovery programs
- Motor, pump, gearbox management
- Maintenance assessments
- Preventive and predictive maintenance programs
- Condition monitoring
- Motor efficiency studies
- Contingency planning
- Reliability engineering
- Training programs
- CMMS setup
- Power services analysis
- Inventory management
- Project management
AC & DC Motors — NEMA, Above NEMA and Spare Parts
Please contact your IPS regional service center for brand availability in your area.
AC & DC — Coils and Armatures
We offer in-house coil and armature manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process or yours):
- AC stator coils (up to 15 kV) — IntegraSeal™ B-stage hard coils, VPI and sealed coil systems
- AC rotating fields — edge and wire wound
- DC armature coils — VPI, dip and bake and sealed coil systems
- DC field coils — Shunts, Series, Compound, Rotor Bars, I-Poles
- Specialty coils (brake, transformer, etc.)
CNC Parts
We offer in-house CNC parts manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process). We can handle simple to complicated parts, short or long production runs and short lead times.
- Shafts up to 23” diameter and 80” long
- Milling up to 20” x 40” plate – Flats and Hex parts
- Hole drilling and tapping
- Keyway machining
- Digital Bore gauges
- 3D CADCAM
Dodge TXT Advanced Exchange & Remanufacture Program
The quick turn times you need to replace your repairable failed Dodge TXT units, plus one advantage no other service provider can match — IPS-trained technicians remanufacture your torque arm reducer, using Dodge drawings, specifications, procedures and genuine Dodge parts.
- 1-year warranty on Advanced Exchange or Remanufactured units
- Sizes 3 thru 15
- Rebuilt with genuine Dodge parts
- Rebuilt to original designed specifications
