3100 Pinson Valley Parkway
Birmingham, AL 35217
800.978.2212 (24/7)
205.841.8377 (Phone)
205.841.8035 (FAX)
IPS Birmingham In-Shop Repair
Electric Motor & Generator Repair in Birmingham, AL
Motor and Generator Repair
IPS Birmingham provides comprehensive motor and generator repair services, with pickup, delivery, installation and alignment:
- AC motor repair thru 10,000 HP
- DC motor repair thru 7,000 HP
- 7 Ft. VPI—100% solids epoxy resin
- 20-ton crane capacity
- Precision balance stand up to 15,000 lbs.
- UL® certification
- Stator and rotor restacking
- Commutator profiling and resurfacing
- AC & DC motor redesign
- Brush electroplating
- Bearing rebabbiting
Motor & Generator Rewind Technologies
Industry-leading engineered insulation systems as well as B-stage hard coils, with in-house coil manufacturing for single-source control of quality and delivery.
- Premium VPI Insulation Systems
- EnduraSeal® MV (up to 6.9 kV) with 5-year warranty
- IntegraSeal™ B-stage Stator Coils up to 15 kV
Specialty Motor Repair
IPS Birmingham provides industry-leading repairs on electric motors of all sizes, from NEMA through “Big Iron” up to 15 kV:
- Synchronous, brush and brushless
- Wound-rotor AC
- Motor/Generator sets
- AC generator rewinds
- Hermetic
- Submersible
- Vertical
- Mill duty
- Explosion Proof
- Mining
- Variable speed
- High-efficiency AC
- Navy and Marine
- Top drive
- Traction equipment
- Wheel drive
- Annealing furnace fan motors
- Servo, Spindle, Arbor and Low-voltage DC
Motor and Generator Testing
Complete diagnostics for documented recommendations and “as shipped” performance:
- Full load testing thru 1,750 HP
- Run testing to 7,200 VAC / 750 VDC
- Motor Circuit Evaluation (MCE)
- IEEE 429 Water Immersion
- Core Loss Test (computerized)
- Vibration Analysis (Spectral)
- Thermography
- Polarization Index Test
- Locked rotor testing
- Resistivity, Hi-Pot (AC & DC), Megger®,
Surge test
Mechanical Repair
Complete mechanical repair and machining services for power transmission components, plus in-house CNC parts manufacturing in Birmingham:
- Gear reducer rebuilding
- Dodge TXT Spare Exchange Program
- Dodge CST reducer repair
- Pumps—centrifugal/submersible/vacuum
- Gear motors, clutches, brakes
- Fans, blowers, heat exchangers
- Mechanical adjustable-speed drives
- Compressors
- Vertical/horizontal mills
- Pressing up to 150 tons
- Diamond burnishing
- Flame spray metallizing
- MIG/TIG welding
- Parts manufacturing (shafts, bases, housings)
Electronic Repair
Repair services and product sales for servo and spindle motors, boards and drives plus complete testing and documentation for the quality assurance required on active robotics and remote welding lines:
- Circuit boards—all manufacturers
- AC & DC drives, operator interfaces, servo controls
- PLC’s, I/O modules, power supplies, instruments
Authorized Warranty Repair
Service agreements with the industry’s leading OEMs, plus access to OEM parts and drawings in Birmingham:
- ABB
- ATB Morley
- Baldor
- Dodge
- Reliance
- Sicmemotori
- Siemens
- WEG
