1332 Fire Tower Road
Rock Hill, SC 29730
800.868.3702 (24/7)
803.324.3700 (Phone)
803.324.0434 (FAX)
In-Shop Repair Services
Electric Motor & Generator Repair in the Rock Hill / Charlotte Area
Motor and Generator Repair
IPS Carolina provides comprehensive motor and generator repair services, with pickup, delivery, installation and alignment:
- AC motor repair thru 10,000 HP
- DC motor repair thru 7,000 HP
- Dedicated small motor (<=600VAC) repair center
- 10 Ft. VPI—100% solids epoxy resin
- 17.5-ton crane capacity
- Dynamic balance stand up to 20,000 lbs.
- UL® certification
- Stator and rotor restacking
- Commutator profiling and resurfacing
- AC & DC motor redesign
- Bearing rebabbiting
- Brush electroplating
- Pick up and delivery service
Motor & Generator Rewind Technologies
Industry-leading engineered insulation systems as well as B-stage hard coils, with in-house coil manufacturing for single-source control of quality and delivery.
- Premium VPI Insulation Systems
- EnduraSeal® MV (up to 6.9 kV)
with 5-year warranty
- EnduraSeal® MV (up to 6.9 kV)
- IntegraSeal™ B-stage Stator Coils up to 15 kV
Specialty Motor Repair
Industry-leading repairs on electric motors of all sizes, from NEMA through “Big Iron” up to 15 kV:
- Synchronous, brush and brushless
- Wound-rotor AC
- Motor/Generator sets
- Generator rewinds—Hydro and Wind
- Hermetic
- Submersible
- Vertical
- Mill duty
- Mining
- Variable speed
- High-efficiency AC
- Navy and Marine
- Traction equipment
- Wheel Drive
- Servo, Spindle, Arbor and Low-voltage DC
Motor and Generator Testing
Complete diagnostics for documented recommendations and “as shipped” performance:
- Full load testing thru 1,250 HP
- Run testing to 6,900 VAC / 750 VDC
- Motor Circuit Evaluation (MCE)
- IEEE 429 Water Immersion
- Core Loss Test (computerized)
- Vibration Analysis (Spectral)
- Thermography
- Polarization Index Test
- Locked rotor testing
- Resistivity, Hi-Pot (AC & DC), Megger®,
Surge test
Mechanical Repair
Complete mechanical repair and machining services for power transmission components, plus in-house CNC parts manufacturing:
- Gear reducer rebuilding
- Dodge TXT and CST reducer repair
- Hydraulic cylinders
- Pumps—centrifugal/submersible/vacuum
- Gear motor, clutches, brakes
- Fans, blowers, heat exchangers
- Mechanical adjustable-speed drives
- Compressors
- Vertical/horizontal mills
- Pressing up to 200 tons
- Diamond burnishing and flame spray metallizing
- MIG/TIG welding
- Parts manufacturing (shafts, bases, housings)
Electronic Repair
IPS Carolina provides repair services and product sales for servo and spindle motors, boards and drives plus complete testing and documentation for the quality assurance required on active robotics and remote welding lines:
- Circuit boards—all manufacturers
- AC & DC drives, operator interfaces, servo controls
- PLC’s, I/O modules, power supplies, instruments
Authorized Warranty Repair
IPS Carolina maintains service agreements with the industry’s leading OEMs, plus access to OEM parts and drawings:
- ABB
- ATB Morley
- Baldor
- Dodge
- Reliance
- Sicmemotori
- Siemens
- WEG
