800.978.4559 (24/7)
 

17001 South Vincennes Rd.
Thornton, IL 60476

800.978.4559 (24/7)
708.877.5310 (Phone)
708.877.6516 (FAX)

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IPS Chicago In-Shop Repair
Electric Motor & Generator Repair in Houston, TX

 

Motor and Generator Repair

IPS Chicago provides comprehensive motor and generator repair services, with pickup, delivery, installation and alignment:

  • AC motor repair thru 10,000 HP
  • DC motor repair thru 7,000 HP
  • Wind—generator repair up to 3+MW
  • 7 Ft. VPI—100% solids epoxy resin
  • 20-ton crane capacity
  • Precision balance stand up to 25,000 lbs.
  • UL® certification
  • Stator and rotor restacking/replacing
  • Commutator profiling and resurfacing
  • AC & DC motor redesign

 

Motor & Generator Rewind Technologies

Industry-leading engineered insulation systems as well as B-stage hard coils, with in-house coil manufacturing for single-source control of quality and delivery.

  • Premium VPI Insulation Systems
  • EnduraSeal® MV (up to 6.9 kV)
    with 5-year warranty
  • IntegraSeal™ B-stage Stator Coils
    up to 15 kV

 

Specialty Motor Repair

IPS Chicago performs industry-leading repairs on electric motors of all sizes, from NEMA through “Big Iron” up to 15 kV:

  • Synchronous, brush and brushless
  • Wound-rotor AC
  • Motor/Generator sets
  • Generator rewinds – Hydro and Wind
  • Hermetic, Submersible and Vertical motors
  • Mill duty, Runout table and Annealing furnace fan motors
  • Explosion proof
  • Variable speed
  • High-efficiency AC
  • Navy and Marine
  • Traction equipment

 

Transformer and Reactor Repair

  • Dry-type transformer repair thru 30 kV, 10 MVA
  • Low-voltage, high current transformer repair
  • Water-cooled transformer repair
  • Dry-type reactor repair thru 30 kV

 

Motor and Generator Testing

Complete diagnostics for documented recommendations and “as shipped” performance:

  • Full load testing thru 800 HP
  • Run testing to 4,160 VAC / 700 VDC
  • Motor Circuit Evaluation (MCE)
  • Core Loss Test (Computerized)
  • Vibration Analysis (Spectral)
  • Thermography
  • Polarization Index Test
  • Locked rotor testing
  • Resistivity, Hi-Pot (AC & DC), Megger®,
    Surge test

 

Mechanical Repair

Complete mechanical repair and machining services for power transmission components, plus in-house CNC parts manufacturing in Chicago:

  • Gear reducer rebuilding
  • Pumps—centrifugal/submersible/vacuum
  • Gear motor, clutches, brakes
  • Fans, blowers, heat exchangers
  • Mechanical adjustable-speed drives
  • Vertical/horizontal mills
  • Pressing up to 300 tons
  • Brush electroplating
  • MIG/TIG welding
  • Parts manufacturing (shafts, bases, housings)

 

Electronic Repair

Repair services and product sales for servo and spindle motors, boards and drives plus complete testing and documentation for the quality assurance required on active robotics and remote welding lines:

  • Circuit boards—all manufacturers
  • AC & DC drives, operator interfaces, servo controls
  • PLCs, I/O modules, power supplies, instruments

 

Authorized Warranty Repair

Service agreements with the industry’s leading OEMs, plus access to OEM parts and drawings in Chicago:

  • ABB
  • ATB Morley
  • Baldor
  • Dodge
  • Reliance
  • Sicmemotori
  • Siemens
  • Toshiba
  • WEG