800.537.0097 (24/7)
 

4470 Lucerne Road
Indiana, PA 15701

800.537.0097 (24/7)
724.479.9066 (Phone)
724.479.0531 (FAX)

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In-Shop Repair

 

Motor and Generator Repair

Comprehensive motor and generator repair services, with pickup, delivery, installation and alignment:

  • AC motor repair thru 10,000 HP
  • DC motor repair thru 7,000 HP
  • Wind—generator repair up to 3+MW
  • Random wound coil manufacturing
  • 6 Ft. VPI—100% solids epoxy resin
  • UL® re-certification, explosion-proof motor rebuilds
  • Precision dynamic balancing
  • Bearing rebabbiting
  • Commutator resurfacing
  • Brush electroplating
  • AC & DC motor redesign

 

Motor & Generator Rewind Technologies

Industry-leading engineered insulation systems as well as B-stage hard coils, with in-house coil manufacturing for single-source control of quality and delivery.

  • Premium VPI Insulation Systems
    • EnduraSeal® MV (up to 6.9 kV)
      with 5-year warranty
  • IntegraSeal™ B-stage Stator Coils up to 15 kV

 

Specialty Motor Repair

Industry-leading repairs on electric motors of all sizes, from NEMA through “Big Iron” up to 15 kV:

  • Custom designs
  • Low-voltage DC
  • High-efficiency AC
  • Wound-rotor AC
  • Above- and below-ground mining motors
  • Mill duty
  • Traction
  • Variable-speed
  • Navy and Marine
  • Hermetic
  • Submersible
  • Wheel drive
  • Motor/Generator sets
  • Annealing furnace fan motors
  • Synchronous
  • Servo

Motor and Generator Testing

Complete diagnostics for documented recommendations and “as shipped” performance:

  • Full load testing thru 1,500 HP
  • Run testing to 13,800 VAC / 750 VDC
  • Motor Circuit Evaluation (MCE)
  • IEEE 429 Water Immersion
  • Core Loss Test (Computerized)
  • Vibration Analysis (Spectral)
  • Thermography
  • Heat run
  • Polarization Index Test
  • Locked rotor testing
  • Resistivity, Hi-Pot (AC & DC), Megger®,
    Surge test

 

Mechanical Repair

Complete mechanical repair and machining services for power transmission components, plus in-house CNC parts manufacturing:

  • Gear reducer rebuilding
  • Dodge TXT Spare Exchange Program
  • Dodge CST reducer repair
  • Pumps—centrifugal/submersible/vacuum
  • Gear motor, clutches, brakes
  • Fans, blowers, heat exchangers
  • Mechanical adjustable-speed drives
  • Vertical/horizontal mills
  • Pressing up to 300 tons
  • MIG/TIG welding
  • Parts manufacturing (shafts, bases, housings)

 

CNC Precision Machining

  • Shafts up to 23” diameter and 80” long
  • Milling up to 20” x 40” plate –
    Flats and Hex parts
  • Hole drilling and tapping
  • Keyway machining
  • Digital Bore gauges
  • 3D CADCAM