AC & DC Motor and Generator Repair Services

Aggregate & Cement

IPS offers single-source capabilities for agg & cement plants, batching plants and cement mixing plants. We repair or replace aggregate and cement application motors of all sizes — from NEMA frames to large, medium- and high-voltage motors for blowers, kiln drivers, crushers, conveyors and ball mills.

Our MegaSeal™ and EnduraSeal™ VPI rewinds are proven in harsh, dynamic environments. Given advances in materials and craftsmanship, we can usually improve power density, reliability and efficiency too.

IPS mechanical repair services for agg & cement include pulley repair and re-lagging, plus vibration analysis and alignment for gearboxes, pumps, fans and compressors. Our Dodge TXT Advanced Exchange & Remanufacture program gives you the quick turn times you need to replace repairable failed units, as we can ship remanufactured TXTs from our stock inventory. Our TXTs are remanufactured to original OEM design specifications, using genuine Dodge renewal parts, and backed by a full one-year warranty. You can return your failed units to IPS as part of the exchange (failed units must be returned within 15 days to receive a credit for your core deposit).

Navy / Marine motor and generator maintenance and repair

We have extensive experience with ship motor and generator maintenance and repair. We service bow thruster motors and right-angle gearboxes, correcting vibration issues with on-site balancing, shaft alignment and bearing replacement. We also offer shipboard balancing and preventive maintenance of onboard generators, including electrical testing, insulation repairs and cleaning.

We can service pump motors ranging from 100-200 HP in shop, with complete electrical testing, bearing replacement and shaft alignment. IPS repair and field services are designed to fit within planned downtimes, so we can remove, repair and replace motors while ships are docked.

Glass plant maintenance

We have extensive repair and maintenance experience with glass plant maintenance and the industry’s unique application motors:

• Autoclave motors
• Small gear motors
• Synchro and innduction motors

Our services include complete full and no load testing, Motor Circuit Evaluation, Megger® and Partial Discharge, engineered insulation systems and cryogenic cleaning. We also provide vibration analysis, thermography, shaft alignment and cryogenic dry ice cleaning.

Plastics plant maintenance

IPS has multiple locations with small motor repair cells, including IPS Electro-Mec, IPS Houston and IPS Rock Springs. Our small motor repair specialists emphasize increasing horsepower in small enclosures. Our complete line of repair and field services are available on extruder motors, water-cooled motors and feedback devices — encoders, tachometers and resolvers.

Rubber plant maintenance

We offer a complete line of motor diagnostics and repair services for rubber plant maintenance, including rewinds, vibration analysis and thermography for tire and rubber operations. We service mixer motors, provide complete gearbox maintenance and repairs on Lufkin, Falk and other OEM units, and repair servos.

For more information on plant maintenance services for industries with mission-critical rotating assets,
talk to your regional IPS sales representative or contact us.