Petrochemical Repair Services
MegaSeal rewind main compressor motor (22,500 HP / 13.8 kV)
IntegraSeal rewind of main compressor induction motor
(10,800 HP / 13.8 kV / 1,800 RPM)
MegaSeal rewind of main compressor synchronous motor
(15,000 HP / 13.8 kV / 1,200 RPM / 96,000 lbs.)
Commissioning of main air compressor motor
(21,000 HP / 13.8 kV)
IPS offers single-source capabilities for refinery and petrochemical repair services and maintenance for AC & DC motors and generators, with extensive experience with "Big Iron," large and extra large process-critical electric motors and generators up to 15 kV.
We have extensive experience in working with low-(up to 690 V), medium-(up to 6.6 kV) and high-voltage (6.9, 13.2, 13.8 and 15 kV) motors, including main compressor motors, induction motors, pumping motors and synchronous motors and generators. Our experience in medium- and high-voltage motors includes complete diagnostic capabilities, including vibration analysis, thermography, motor circuit evaluation, partial discharge, core loss testing, Megger, Hi-Pot and surge testing.
Specializing in:
- Main compressor motor repair
- Pipeline booster station motor repair
- Pipeline compressor station motor repair
- Air separation motor repair
- Induction motor repair
- Pumping motor repair
- Synchronous motor repair
- Synchronous generator repair
Rewind Technologies
IPS offers three of the industry’s leading engineered insulation systems. Each technology is customizable to the application:
- MegaSeal™ — our premium high-voltage VPI rewind for large and extra large motors and generators up to 15 kV or stator rewinding up to 14’ in diameter
- EnduraSeal® — our premium medium-voltage VPI rewind for motors up to 6.9 kV operating in severe harsh-duty environments
- IntegraSeal™ — our premium B-stage hard coil rewind designed for large and extra-large embedded motors and generators, or stator rewinding above 14’ in diameter that are too large for VPI processing
Field services
IPS field services draw on technical resources that far exceed the scope of most independent service operations. All of our predictive and preventive maintenance services, engineering, embeds, equipment commissioning and teardowns are available as managed programs or integrated with your in-house resources.
We combine predictive and preventive services to help your petrochemical operation move from a reactive, repair-focused stance to a proactive maintenance program designed for improved reliability and uptime. IPS predictive services include vibration and modal analysis on motors, fans and blowers, motor efficiency testing, Doble and Partial Discharge testing, thermography and ultrasonic testing. We offer dye penetrant testing to check fan wheels for cracks and pre-warranty expiration inspections and consults on all motors and mechanical components.
IPS preventive maintenance services include cryogenic, dry ice cleaning for fans and blowers, dynamic balancing and precision laser alignment and lubrication programs.
Emergency repair and outage support
Our Field Services also include supplemental maintenance, including emergency repair and outage support, hurricane preparedness and disaster recovery programs, and engineering services, including installed base evaluations and application/design solutions. For more information, talk to your regional IPS sales representative.
New product sales
As part of our single-source commitment to delivering reliability for petrochemicals and refinery maintenance, we back our repair and field services with new product sales. We also bundle sales with equipment removal and installation.
For more information on our petrochemicals repair services, contact your regional IPS sales representative or contact us.
