Capabilities

IPS Capabilities

IPS provides repair services, field services and distribution for over 4,000 customers working in continuous process, asset intensive industries — power generation (wind, hydro, nuclear and fossil), oil and gas, paper, metals, steel and mining.

We handle 100% of your electric motor management needs, from small through large to extra-large (up to 15 kV).

IPS National Linecard

Power Generation

Fossil — Pump, Compressor, Fan, Coal Handling
Hydro — On-site generator rewind and maintenance
Nuclear — Per 10CFR50 Appendix B and ANSI N45.2
Wind — Up to 3+MW generator repair & uptower service

Petrochemical

API, XP and IEEE841 motors
Air separation application
Pump and compressor motor repair

Paper/Lumber/Wood Products

Refiner, pump and blower motor repair
Mill drive motor repair
Sawmill and Chipper motor repair

Metals/Steel

AC & DC main drive motor repair
Mill Duty motor repair
Annealing and Table motor repair
Large armatures up to 145 tons

Mining

MSHA Certification motor repair
Wheel Drive & Traction equipment
Dodge CST and Gearbox repair

Aggregate & Cement

Dodge TXT Advanced Exchange & Remanufacture Program
Motor Repair — Crusher, Conveyor, Ball Mill and Kiln Drive
Crusher Repair — All Types

Motor & Generator Repair

In-shop capabilities
- AC up to 15,000 VAC or 80,000 HP
- DC up to 1,000 VDC or 10,000 HP
On-site capabilities
- AC up to 15,000 VAC or 80,000+ HP
- DC up to 1,000 VDC or 10,000+ HP
14 Ft. VPI—100% epoxy resin
145-ton lifting capacity
Dynamic balance stand up to 100,000 lbs.
UL® and CSA® certification
AC & DC motor redesign
All custom, specialty and definite purpose motors
Motor & generator rewind technologies

Rewind Technologies

MegaSeal™ premium VPI rewind to 15 kV with 5-year warranty
PowerSeal™ premium VPI rewind to7.2 kV with 5-year warranty
PowerLok™ standard VPI rewind to 4.1 kV with 1-year warranty
IntegraCoill™ B-stage stator coils to 15 kV
HydroCoil™ B-stage stator coils for Hydro-generators

Motor & Generator Testing

Full load testing thru 4,500 HP
No-load testing up to 37,500 HP
Run testing to 15,000 VAC / 1,000 VDC
PdMA Motor Circuit Evaluation (MCE)
Doble® and Partial Discharge
IEEE 1776-2008 Water Immersion
IEEE 1043 Voltage Endurance
EL CID Tester
Computer Core Loss Test (500 kVA up to 30,000 HP)
Vibration and Modal Analysis
Thermography
Resistivity, Hi-Pot (AC & DC) Megger®, Surge test

Authorized Warranty Repair

ABB | ATB | Breuer | Baldor-Reliance | Dodge | ELIN | KATO | Siemens | SKF | Toshiba | WEG

Servo Motor & Industrial Electronics Repair

Servo & spindle motors
Variable frequency drives (VFD’s)
Circuit boards — all manufacturers
AC & DC drives, operator interfaces, servo controls
PLCs, I/O modules, power supplies, instruments
Displays, touch screens, human machine interfaces (HMI’s)

Mechanical Repair

Gear reducers
Dodge TXT and CST repair
Compressors
Crushers
Pumps—centrifugal/submersible/vacuum
Gear motor, clutches, brakes
Fans, blowers, heat exchangers
Ship shafts and rudders

Machining Capability

Lathe: up to 76” x 564” and 126” x 384”
Vertical boring mill: up to 84” Table
Horizontal boring mill: up to 72” x 100”
Planer mill: 6’ wide x 6’ high x 26’ bed
CNC precision machined parts
Horizontal press up to 600 tons
Vertical press up to 400 tons
Cylindrical grinding
Vertical slotter, Keyseating
Diamond burnishing
Flame spray metallizing
Sub-Arc/MIG/TIG welding
Bearing rebabbitting

Predictive Maintenance

Vibration and modal analysis
Motor Circuit Evaluation (MCE)
Doble® testing
Partial discharge testing
Operational Deflection Mode Shape (ODMS)
Finite Element Analysis (FEA) software
Synchronous rotor diagnostics
Current analysis trending
Thermography
Ultrasonic testing
Oil analysis
Motor efficiency testing

Preventive Maintenance

Precision laser alignment
Cryogenic “dry ice” cleaning
On-site balancing
Commutator and slip ring service
Filter replacements
Lubrication programs
Equipment inspections

Motor Storage Programs

300,000+ sq. ft. of warehouses
Temperature controlled
Humidity controlled
Monthly shaft rotation
Windings meggered quarterly
24/7 on-call service
Full documentation

On-site Commissioning and Repair

Equipment installation/removal
Emergency and outage support
Mechanical machining and repair
AC & DC motor and generator repair
Stator and armature rewinding

Performance Improvement Services

Disaster, contingency and recovery programs
Maintenance assessments and programs
Reliability engineering
Training programs

AC & DC Motors — NEMA, Above NEMA and Spare Parts

AC & DC — Coils and Armatures

We offer in-house coil and armature manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process or yours):

AC stator coils (up to 15 kV) — IntegraSeal™ B-stage hard coils, VPI and sealed coil systems
AC rotating fields — edge and wire wound
DC armature coils — VPI, dip and bake and sealed coil systems
DC field coils — Shunts, Series, Compound, Rotor Bars, I-Poles
Specialty coils (brake, transformer, etc.)

CNC Precision Machined Parts

We offer in-house CNC parts manufacturing as part of our single-source capabilities (IPS retains control of QA and delivery, while giving you the best prices as part of our repair process). We can handle simple to complicated parts, short or long production runs and short lead times.

Shafts up to 16” diameter and 60” long
Milling up to 20” x 40” plate – Flats and Hex parts
Hole drilling and tapping
3D CADCAM
Keyway machining
Digital Bore gauges

Unit Exchange & Remanufacture Programs

The quick turn times you need to replace your repairable failed Dodge TXT units, plus one advantage no other service provider can match — IPS-trained technicians remanufacture your torque arm reducer, using Dodge drawings, specifications, procedures and genuine Dodge parts.

Wind Generators — multiple brands and sizes
Dodge TXT Reducers — Sizes 3 thru 15
Underground Mining Motors
Mill Duty and Base Fan Motors