Wind Solutions is now part of IPS

IPS acquired Wind Solutions in December 2023. Based in Sanford, NC, Wind Solutions specializes in repair, upgrades, accessory components, and patented yaw system components for wind turbines.

As part of IPS, Wind Solutions continues to work with wind turbine owner-operators and utilities across North America. IPS also serves the Caribbean, United Kingdom, and Western Europe, which now benefit from Wind Solutions engineering and innovation.

The acquisition strengthens IPS services for utility-scale renewable power generation, with more in-house design, engineering, and modeling capabilities.

Single-source your wind power service requirements

The IPS Wind Service Group offers single-source capabilities for wind turbine fleets — during and after warranty for the life of the assets. We service, repair, remanufacture, and replace wind turbine generators, motors, rotating equipment, and power distribution systems.

IPS solves reliability problems inside the nacelle, at the bottom of the tower, and in the substation. Adding Wind Solutions to our portfolio gives IPS new ways to minimize downtime and support customers’ run-time commitments.

Read more about IPS single-source capabilities below.

To tour an IPS service center, meet our people and see our engineering and manufacturing, contact us here.

IPS engineering for wind turbine reliability

Wind Solutions now draws on the engineering resources of the IPS network. Our engineering corps specializes in determining root causes of failure and developing fleet-level solutions.

IPS engineering services include:

  • Complete electrical testing
  • Application consulting
  • Comprehensive testing/advanced diagnostics
  • RCFA investigation and reporting
  • Rewind technologies
  • Design & reverse engineering
  • Remanufacturing

Our troubleshooting and ability to improve fleet-level reliability make us the choice of customers who can’t afford unplanned downtime.

WindGuard™ — The IPS Class H rewind with a 60-year log life aging curve

Wind turbine generator failure is a primary cause of higher operating and maintenance costs, and unplanned downtime. In response, IPS engineers developed WindGuard™.

WindGuard is a Class H rewind with the dielectric and mechanical strength to handle the conditions that cause premature generator failure.

This is the wind power industry’s most robust rewind. It’s engineered to withstand high-cycle fatigue, thermal aging, and mechanical failures.

IPS in-house CNC parts manufacturing

The IPS dedicated in-house manufacturing facility in Indiana, PA makes CNC precision parts for customers, OEMs and distributors. Rush jobs, with short and long production runs, are no problem and we deliver OEM quality or better.

As part of IPS, Wind Solutions continues to manufacture:

  • Precision components
  • Electrical components
  • Generator bars
  • Yaw brake and high-speed brake components
  • Yaw motor accessories
  • Brake calipers
  • Sintered brake pad sets
  • Pressure plate sets
  • Dust boots
  • Pin sets
  • Spring sets
  • Screw sets
  • Anti-rotation bearing washers
  • Threaded bushings and adjustment screws
  • Spring washers
  • Stems
  • Hydraulic seals
  • Pressure plate kits
  • Battery pitch systems
  • Air filters
  • Gearbox inspection cover gaskets
  • Lightning receptors
  • Grounding rings
  • Specialty components — Heat sinks, busbars, metal standoff, plastic shields, buttons

IPS offers Wind Solutions customers an expanded menu of CNC precision parts manufacturing, combining skilled machinists and OEM-level technologies. The parts we manufacture include:

  • Shafts up to 80” long
  • Insulated sleeves
  • Hole drilling and tapping
  • Flats and hex parts milling
  • Keyways machining

Keeping parts manufacturing in-house gives us complete control of quality and lead times. Single-source with IPS to streamline your vendor management and control maintenance costs.

IPS remanufacturing and component rebuilds

OEM quality is our baseline. IPS engineers for the application to remanufacture or rebuild, and deliver better than new performance and reliability.

OEM quality is our baseline. IPS engineers for the application to remanufacture or rebuild, and deliver better than new performance and reliability.

  • Wind turbine generators
  • Brush holders
  • Dedicated small motor repair
  • Complete fan, blower, and compressor repair and rebuilds
  • Pistons & seal kits
  • Pitch cylinders
  • Proportional & servo valves
  • Yaw brakes
  • Air filters
  • Grounding rings
  • Coupling repairs
  • Hoist repairs
  • Cable assemblies — 6- and 10-pin connectors
  • IGBT components

We also specialize in power distribution equipment. IPS tests, disassembles, and remanufactures circuit breakers, switchgear, and related components.

All finished power distribution products meet OEM, PEARL, and NETA quality standards.

IPS is a master distributor for key OEMs

As a master distributor, IPS maintains extensive national, regional, and local inventories. We also offer the networked resources of surplus and used equipment suppliers.

IPS has what you need in stock — if not, we’ll find it or manufacture it, fast. We’re a master distributor for the following wind turbine generators:

  • ABB
  • ELIN
  • GE
  • Siemens
  • Gamesa
  • Vestas
  • Suzlon

In addition to new product sales and generator exchange program, we buy used and surplus equipment. IPS offers complete distribution services:

  • Design, manufacturing, assembly, modifications and fabrication
  • Replacement parts (including short product runs)
  • Fleet motor modifications
  • Delivery, installation, and commissioning

IPS has close working relationships with OEMs