IPS MegaSeal – Benefits

IPS MegaSeal™
25+ years. 500+ rewinds. Zero winding failures.

MegaSeal™ is our patented, premium global VPI electric insulation system for stators from 6.6 kV to 15 kV and 14 ft. in diameter. A MegaSeal rewind makes your high-voltage motors and generators just like new — only better, and it is backed by an industry leading 5-year warranty. MegaSeal delivers reliability, durability and superior operating performance, and consists of the following:

  • 40-year design, proven thru extensive qualification testing
  • One MegaSeal stator coil material & process specification
  • One MegaSeal rewind specification for all service centers
  • Global VPI for homogenous winding resin application
  • Lowest Total Cost of Ownership (TCO) high-voltage stator rewind
Total Cost of Ownership

Total Cost of Ownership (TCO)

Why consider MegaSeal for your next high-voltage rewind? Lower your TCO by reducing the “Cost of Running” and the “Cost of Not Running” of your electric motor and generator.

  • Increase reliability by mitigating thermal, mechanical, electrical and environmental aging factors
  • Increase life cycle by mitigating the need for multiple rewinds
  • Increase efficiency resulting in less power consumption
  • Prevent costly unplanned downtime for your process or plant

Industry Leading Experience

MegaSeal is found in 500+ electric motors and generators operating in harsh & severe duty environments throughout North American where reliability is critical, including (but not limited to):

  • Power plants (Nuclear, Fossil, Hydro & Wind)
  • Steel mills
  • Refineries
  • Industrial gas plants
  • Chemical plants
  • Oil & Gas pipelines
  • Paper Mills
  • Mining (underground and above)
  • Cement Plants
  • Marine
MegaSeal Rewind

As received MegaSeal rewind after 11 years in service.

MegaSeal after cleaning

After initial cleaning, electrical tests confirm that the MegaSeal windings are as good as new on this 15,000 HP, 13.8 kV, 1,200 RPM motor.

To learn more about our services or to see how IPS can help you, contact your local service representative or email us.